ACWS-230D – Quadrupolar Fiber Coil Winding Station

Description:A comprehensive fully automatic winding station is required to precisely wind optical fiber to manufacture IFOG coils for tactical & strategic grades .In order to improve this working yield, ACWS-230D is developed which winding machine and unwinding machine is separate. The machine is for making coil outer diameter ≤200mm and fiber coating diameter ≤0.5mm, and the total fiber winding length is ≤5km. The fiber coil is winding by the method of QUADRUPOLAR PATTER or continuously straight winding fiber coil .please contact for more information.Features:The machine enable product spool automatically winding and displacement. Both ends of fiber can be swapped freely.Custom-made winding process, including fiber coater diameter, master spool winding slot width and product spool slot width and required tension and etc.Fiber coating diameter programmable precision: 0.001mmMaster spool winding slot width and product spool slot width programmable precision: 0.001mmSplitting axis precision: 0.01mmSplitting axis repeatability position precision: 0.003mmAdjust fiber tension level within resolution of ±2g ; rather stable in the support of closed-loop tension controller.Fiber total length programmable precision: 0.1m ( resolution of ± 0.3%)While in winding, the fiber on master spool will be discharged automatically2 unwinding functions available , one is stopping to unwinding during winding of the fiber ; the other is to unwinding for the whole layerAutomatically collecting this fiber during un-winding the fiberLocate this zero-point for this main axis and splitting axisOptional: Vision system are built for inspecting this whole winding process
(Just for inspecting, not for controlling the progress connected with winding machine)
Basic configuration and parameters:
Model: ACWS-230DTypeWinding machineUnwinding machineAutomationAutomatedAutomatedConfigurationFloor typeFloor typePrincipal axis caseMoveable (Dual main axis case)Fixed ( Tri main axis)Winding frame max outer diametermm200230Splitting max distancemm10060Winding fiber max coating diametermm≤0.5≤0.5Power supplySingle-phase AC200V to 230V(10%), 50/60HzSingle-phase AC200V to 230V(10%), 50/60HzPower consumptionKw〈2〈1Principal axisPrincipal axis no4(2 main axis, 2 sub-axis)3(1 main axis, 2 sub-axis)Principal axis motorW0.4KW AC serve motor + reducer0.4KW AC serve motor + reducerAssisting axis motorW0.4KW AC serve motor + reducer56 step motorPrincipal axis rotating speed (max)rpm4040Principal axis position precisiondegree11Splitting fiber incorporatedDriving motorW400W AC servo motor x242 step motorShifting speed(max0mm/second18080Travelling distance(max)mm10070Control incorporatedControl systemCNC control systemCNC control systemControllerK10K10LCM displaying moduleone-touchavailableLCD displaying screenSpecial keyboard[ ]availableDischarging incorporatedDriving motorW[ ]56 step motor X 2Axis rotating speed (max)rpm[ ]60Tension incorporatedTensionerpc2 servo tension controller in closed-loop1 servo tension controller in closed-loopTension control precisionValue preset, controllable precision:±2gValue preset , controllable precision:±2gTension sensorpc2 special tension controller1 special tension controllerTension sensor movable set-up2( 1pc for each side)[ ]Tension sensor movable motor42 step motor[ ]Sub-splitting axis distance(max)mm40[ ]Length meter incorporatedSet[ ]Special designed length meter (precision±0.3%)Optional: Epoxy delivery system + Ultraviolet heating lamp including stage and holder+ Fiber Bow( a pair) 
Option Introductions:
1. Industrial vision system and illumination deviceIn order to keep the coil winding well,it should be equipped with industrial vision system with fivevisual adjustable device and assistant illumination device which operation is by manually. It adopted the remote switches controlling for the assistant illumination device.The CCD system can be amplified 20-100times, it facilitate the fiber winding inspecting clearly
and easily. It substantially save the manpower and improved the quality .2 Dynamic Length Meter
This device is built-onto the winding machine, it can write the length of the coiled fiber for current layer of the winding bobbin . Its precision can reach ±0.3%; it’s very convenient to record the actual length of the coiled fiber .3. Epoxy Delivery System
In order to make a good fiber coil, there are two installations for epoxy delivery with temperature controller onto the right or left displacement, which is adjusted by manual.
The epoxy delivery system is built-into heating device and temperature controller, which is to heat the glue and keep it at the exact working temperature. Also it can it can reduce the viscosity of colloid .and to glue symmetrically.There are two switches and temperature-controller for controlling epoxy delivery onto the main controlling panel. The heater and motor can work when the switch is on, when the switch is off, its heater and motor can be cutting off.4. Ultraviolet Solidify Lamp
In order to make this winding well, there is a UV lamp built-into two dimensions stages onto the top of winding machine, which is adjusted by manual. The UV lamp can be activated via remote-control.5.Ultraviolet Protective Cover
In order to avoid hurting the workers when operating the Ultraviolet solidify lamp, put down the window shade and cover the gluing device with ultraviolet cover before turning on the Ultraviolet solidify lamp, then turn on the ultraviolet solidify lamp with remote control switch and timing, Turn off the ultraviolet lamp after timing then do other operation. We can make other optional accessories on request. It is welcomed that you tell us your detailed Requirements.